Turnkey Tablet Contract Manufacturing & Precision Rotary Compression
Engineered for uniform active payload density, smooth swallowability, and zero friability crumbling. From aqueous film-coated caplets and taste-masked chewables to dual-layer modified release and effervescent formulations.
Engineering Specifications for Custom Tablet Production
From precision rotary punch tooling and pre-compression deaeration to perforated pan aqueous coating, explore our technical parameters.
Rotary Tooling & Punch Dies
Multi-station rotary compression presses with automated pre-compression rollers to eliminate air capping and lamination defects.
- B & D Tooling Geometry: Standard round, oval caplet, triangle, and multi-tip micro-tablet punch tooling.
- Pre-Compression Deaeration: 20kN pre-press roller eliminates internal air voids, preventing capping.
- Main Compression Force: Up to 100kN hydraulic load cells ensuring rock-solid core hardness.
Aqueous Coating & Masking
High-efficiency perforated coating pans applying uniform polymer film barriers for odor isolation, swallowability, and color vibrancy.
- Clean-Label Film Coating: Plant-derived HPMC & PVA aqueous films; 100% Titanium Dioxide-free.
- Moisture Barrier Seal: Hydrophobic shellac and cellulose polymers protecting moisture-sensitive actives.
- Taste & Odor Masking: Natural vanillin and peppermint aromatic top-coat eliminates pungent odors.
USP Physical Testing & Release
Continuous computerized in-process checkweighers and pharmacopeia physical release testing on every manufactured batch.
- Breaking Force (Hardness): USP <1217> digital hardness testing strictly maintained between 8 - 18 kp.
- Tablet Friability: USP <1216> 100-revolution tumbling testing with <0.8% weight loss guaranteed.
- Disintegration Rate: USP <701> automated basket disintegration <30 min for film coated tablets.
Precision Tablet Geometries, Formats & Functional Coatings
Select from our complete rotary die catalog including film-coated caplets, taste-masked chewables, dual-layer modified release, and effervescent tablets.
Film-Coated Caplets
Smooth Glaze · High Swallowability
The gold standard for high-potency multivitamins, bone health calcium/magnesium, and joint care glucosamine complexes. Smooth aqueous film barrier.
Chewable & Fast-Melt Tablets
Taste-Masked · Natural Fruit Flavors
Formulated with cooling polyols (xylitol, mannitol) and micro-encapsulated active minerals. Perfect for pediatric, geriatric, and on-the-go wellness lines.
Bi-Layer Dual-Phase Tablets
Immediate + 12-Hour Sustained Delivery
Two distinct formulation layers in one physical tablet: Layer 1 for rapid active bioavailability; Layer 2 with an HPMC polymer matrix for sustained 12-hour nutrition.
Effervescent Fizz Tablets
Instant Dissolution · Electrolytes
Formulated in ultra-low humidity cleanrooms (<20% RH) with high-purity citric acid and sodium bicarbonate. Completely dissolves in cold water in under 90 seconds.
Custom Debossing, Break-Scores & Advanced Granulation Technologies
Brand Logo & Dosage Inscription
Custom CNC/EDM punch dies engraved with proprietary client brand crests, initials, dosage milligram numbers, or functional snap scores.
Botanical Flow & Compressibility
Aqueous fluid-bed agglomeration transforms fluffy herbal powders into free-flowing, dense spherical granules for high-speed uniform tableting.
Roller Compactor for Sensitive Actives
Zero-water dry roller compaction generates dense ribbons without thermal degradation, safeguarding probiotics and heat-labile vitamins.
High-Speed Precision Tablet Compaction & Coating in Motion
Watch how our rotary compression presses, pre-compression deaeration, and automated perforated pan film coating lines deliver consistent hardness and <0.5% friability.
Fluid-Bed Granulation & Direct Blend
Aqueous spray agglomeration creates free-flowing spherical micro-granules with uniform active distribution and optimal compressibility.
Pre-Compression Deaeration & Compaction
Dual-stage rotary press rollers pre-evacuate trapped air before main hydraulic tonnage, preventing capping and lamination defects.
Perforated Pan Aqueous Film Coating
Automated atomizing spray guns apply ultra-smooth botanical color coatings and enteric polymers with zero organic solvent residues.
Digital Hardness, Friability & Vision Check
In-line Schleuniger hardness testing, friability drum sampling (<0.5%), and 360° optical cameras screen out broken edges.
High-Converting Functional Tablet Categories
Select from our pre-validated stock tablet formulations for immediate commercial launch, or collaborate with our formulation chemists for proprietary custom blends.
Fast-Dissolving Effervescent Electrolyte Fizz
Active stack: Sodium Bicarbonate, Potassium Chloride, Magnesium Citrate, Calcium Carbonate, and Zinc with natural lemon-lime flavor. Dissolves completely in <120s.
Triple Strength Glucosamine & Chondroitin
Active stack: 1,500mg Glucosamine Sulfate, 1,200mg Chondroitin Sulfate, OptiMSM®, Hyaluronic Acid, and Boswellia Serrata in high-density smooth-swallow caplets.
Bi-Layer Dual-Action Melatonin & GABA
Active stack: Layer 1 immediate-release 3mg Melatonin + L-Theanine for rapid sleep onset; Layer 2 sustained-release 2mg Melatonin + 5-HTP maintaining deep rest for 7 hours.
Sugar-Free Vitamin C 1,000mg Chewables
Active stack: Buffered Ascorbic Acid and Sodium Ascorbate (stomach-friendly) sweetened with Xylitol and natural Valencia orange extract. Zero tooth-decaying sugars.
Sublingual Micro-Dissolve Vitamin B12 5,000mcg
Active stack: Active Methylcobalamin B12 formulated with fast-melt direct compression excipients, dissolving beneath the tongue in <30s for direct mucosal absorption.
Have a Proprietary Compressed Formula?
Our master formulation scientists optimize powder compressibility, tablet friability, and aqueous film coatings under strict bilateral NDA covenants.
Turnkey Tablet Packaging, Blistering & Bulk Export
From amber apothecary glass bottles and desiccant tube stoppers to unit-dose push-through blister cards and bulk freight master cartons.
Amber Glass & HDPE Bottles
100cc · 150cc · 250cc Capacity
Pharmaceutical amber glass and matte white HDPE bottles equipped with child-resistant closures (CRC), continuous induction foil seals, and desiccant canisters.
Desiccant Stopper Tubes
Rigid PP Tubes · Spiral Spring Cap
Engineered for effervescent tablets. Airtight polypropylene tubes equipped with integrated silica gel desiccant chamber caps and spiral retention springs to prevent tablet rattling.
Push-Through Blister Packs
Alu-Alu Cold Form & PVC/PVDC
Unit-dose individual cavity sealing preventing cross-contamination and moisture exposure every time a dose is consumed. Packaged in custom retail tuck-end cartons.
Bulk Master Shipper Cartons
Double Polybag · Desiccant Sealed
Engineered for brand owners who bottle or blister in their domestic market. Heavy-duty 5-ply corrugated export cartons with food-grade polybag liners and high-capacity desiccant packs.
Download Tablet Packaging Dieline & Label Vector Templates
Access ready-to-use Adobe Illustrator (.AI) and PDF dielines for bottles, folding cartons, tubes, and blister pack layouts.
Realized Custom Formulations & Commercial Market Success
Explore real-world commercial formulations engineered, compressed, and exported from our cGMP cleanrooms. All client brand identities and proprietary active ratios are strictly protected under mutual non-disclosure covenants.
Super Collagen Type I, II, III & Biotin Tablets Collection
High-density dual-action beauty and mobility caplets uniting hydrolyzed Type I, II & III collagen peptides (3,000mg/serving) with high-potency Biotin, Vitamin C, Hyaluronic Acid, and Chondroitin Sulfate in smooth aqueous film-coated tablets.
H2 Molecular Hydrogen & Magnesium Water Tablets Collection
Breakthrough effervescent water-additive tablets generating ultra-concentrated molecular hydrogen gas (up to 8 ppm H2) and bioavailable elemental magnesium upon contact with water. Delivers potent selective antioxidant defense and rapid cellular hydration.
Vitamin C 200mg–1000mg & Effervescent Tablets Collection
Dual-track immune defense collection featuring high-potency 1,000mg buffered Vitamin C swallowable caplets, 200mg natural citrus chewables, and sugar-free fast-dissolve multivitamin effervescent tablets with natural orange flavor.
High-Absorption Chelated Magnesium Glycinate Tablets Collection
100% fully reacted bisglycinate chelate delivering 200mg–525mg elemental magnesium bound to glycine. Engineered for rapid intestinal absorption, neuromuscular relaxation, and restful sleep support with zero gastrointestinal laxative discomfort.
Looking for More Realized Tablet Formulas & Private Label Case Studies?
Due to strict non-disclosure agreements with top international brands, we only showcase a curated preview here. Contact our formulation directors to review our complete private lookbook covering over 300+ custom tablet formulations.
Rigorous Pharmacopeial QA/QC Release Testing for Every Tablet Lot
Every production lot undergoes comprehensive analytical release testing in strict accordance with US FDA 21 CFR Part 111 cGMP and USP regulations prior to international shipping.
Download Verified Sample Batch Certificate of Analysis (COA)
Inspect real analytical laboratory results including third-party ISO 17025 accredited testing data.
Frequently Asked Tablet Questions
Key technical considerations regarding punch die debossing, friability standards, and moisture-barrier coatings.
Have a proprietary compressed formulation or unique active loading challenge?
Chat directly with our Technical Formulation Chemist on WhatsApp →Request a Custom Tablet Sample Kit & Manufacturing Quote
Tell us your target formulation, active ingredients, and packaging preferences. Our technical formulation team will review your project and get in touch within 24 hours.
What's Inside Your Tablet Sample Kit
Physical shape calibration set across smooth swallow caplets, break-score tablets, and mini sublinguals.
Comparison across natural spirulina/beet colors, moisture-barrier clear glazes, and smooth swallow polishes.
Rapid-dissolve effervescent trial tube with silica-gel desiccant stopper cap and dual-action bi-layer tablets.
Full analytical batch friability data (<0.5%), dissolution curve reports, and vector bottle dieline templates.