Turnkey Two-Piece Hard Capsule Contract Manufacturing & Custom Encapsulation
Engineered for active potency stability, zero cross-linking, and clean-label compliance. From vegetarian HPMC and oxygen-barrier Pullulan shells to delayed-release enteric coatings and multi-pellet beadlet time-release engineering.
Engineering Specifications for Custom Capsule Lines
Precision dosator and tamping tooling engineered to meet rigorous USP dissolution, content uniformity, and clean-label standards.
Shell Polymers & Materials
- Plant HPMC: Non-GMO pine pulp cellulose, low moisture (4-8%), vegan, kosher & halal.
- Organic Pullulan: Naturally fermented tapioca starch, 300x tighter oxygen barrier.
- Bovine Gelatin: 100% BSE/TSE-free pharmaceutical gelatin for high-speed cost efficiency.
Sizes & Dosator Tooling
- Standard Sizing: Size 000#, 00#, 0#, 1#, and 2# available with full dosator sets.
- Fill Weight Precision: Tight ±1.5% dosing accuracy across fine powders, granules, and pellets.
- Tamping Technology: 5-stage progressive compression ring minimizing powder dusting.
Modified Release & Masking
- Multi-Pellet Beadlets: Controlled multi-phase beadlets for sustained 8-hour bioavailability.
- Enteric Acid Barrier: USP <711> gastric acid-resistant shells protecting probiotics & enzymes.
- Aesthetic Finishes: Two-tone coloring, pearlized finishes, and 360° axial brand printing.
Two-Piece Hard Capsule Varieties & Delivery Technologies
Choose from our library of verified shell polymers, calibrated standard sizes 000# through 2#, and multi-pellet beadlet time-release technologies.
Classic Two-Tone Colored
Gelatin & HPMC · Titanium-Free Pigments
Two-piece capsules with contrasting cap and body colors. Available with clean-label chlorophyllin, spirulina, and iron oxide minerals.
Crystal Clear HPMC Beadlets
100% Plant HPMC · Micro-Pellets
Multi-colored sustained-release beadlets inside transparent vegetarian shells for staged 8-hour pharmacokinetic release and striking shelf appeal.
Organic Pullulan Pure Glass
Fermented Tapioca · Certified Organic
Ultra-high visual gloss and transparency with 300x superior oxygen barrier to prevent oxidation of fragile polyphenols and botanicals.
Enteric Delayed-Release Pearl
Acid-Resistant HPMC · Pearlized Finish
Resists gastric stomach acid (pH 1.2) for 120 minutes, releasing actives only upon entering the alkaline small intestine (pH 6.8).
Advanced Shell Engineering & Branding Options
Enhance brand recognition and prevent counterfeiting with proprietary axial printing, natural colorings, and banding seals.
360° Axial & Radial Logo Printing
High-resolution pharmaceutical edible ink printing for brand logos, dosage marks, or product codes directly on the capsule cap or body.
Liquid-Filled Ultrasonic Banding
Encapsulate bioavailable lipid liquids (Omega-3, Astaxanthin, CoQ10) inside two-piece hard capsules sealed with a fused gelatin or HPMC band.
Calibrated Standard Size Lineup
Full tooling for Size 000# (1.37ml), 00# (0.91ml), 0# (0.68ml), 1# (0.50ml), and 2# (0.37ml) matching target dosages and active density.
High-Speed Precision Capsule Encapsulation in Motion
Watch how our automated dosator encapsulation and continuous micro-dehumidified suites guarantee ±1.5% fill accuracy and hermetic shell locking batch after batch.
Cleanroom Powder Homogenization
Precision 3D multi-axial powder blending in ISO Class 8 cleanrooms with real-time moisture control prevents active ingredient clumping.
High-Speed Rotary Filling & Tamping
High-speed rotary dosing disc with 5-stage tamping-pins achieves consistent slug density and tight weight tolerance within ±1.5%.
Finished Capsule Ejection & Sorting
Positive mechanical locking and dual-track slide ejection ensure seamless shell integrity, electrostatic de-dusting, and 100% inline sorting.
Multi-Channel Counting & Bottling
Automated electronic optical counter heads deliver rapid, precise bottle filling, nitrogen flushing, and induction foil cap sealing.
High-Converting Functional Hard Capsule Categories
Select from our pre-validated stock formulations for immediate commercial launch, or collaborate with our formulation chemists for proprietary custom blends.
Cognitive Brain Clarity Matrix
Active stack: Lion's Mane Extract (30% Polysaccharides), Bacopa Monnieri (50% Bacosides), Alpha-GPC, Phosphatidylserine, and L-Theanine for non-stimulant focus.
Delayed-Release Probiotic & Prebiotic
Active stack: 10-Strain Probiotic Blend (50 Billion CFU) with Prebiotic Inulin & Sunfiber®, encapsulated in acid-resistant shells targeting lower GI release.
Liposomal NMN & Trans-Resveratrol
Active stack: 99.8% Pure Beta-NMN (Nicotinamide Mononucleotide) paired with 98% Micronized Trans-Resveratrol and Bioperine® for maximum bioavailability.
KSM-66® Ashwagandha & Magnesium
Active stack: Full-spectrum KSM-66® Organic Ashwagandha Extract, Magnesium Glycinate, Rhodiola Rosea (3% Salidrosides), and Bioactive Vitamin B Complex.
Liposomal Vitamin C & Zinc Quercetin
Active stack: PureWay-C® Liposomal Vitamin C (1,000mg), Quercetin Dihydrate (95%), Zinc Picolinate, and Elderberry 10:1 Extract for cellular immunity.
Have a Proprietary Capsule Formula?
Our master formulation scientists optimize powder bulk density, solve flowability hurdles, and formulate beadlet time-release pellets under strict bilateral NDA.
Turnkey Capsule Packaging, Blistering & Bulk Solutions
From high-barrier amber glass and HDPE bottles with induction foil liners to unit-dose blister push-through cards and bulk freight cartons.
Amber Glass & HDPE Bottles
60cc · 100cc · 150cc · 250cc Capacity
UV-filtering pharmaceutical amber glass and matte-finish white HDPE bottles equipped with child-resistant closures (CRC) and electromagnetic induction foil sealing.
High-Barrier Doypack Pouches
Multi-Layer Foil · Nitrogen Flushed
Ultra-low weight stand-up resealable zip pouches reducing international shipping freight by up to 65%. 100% opaque aluminum barrier blocks UV and moisture.
Push-Through Blister Packs
Alu-Alu Cold Form & PVC/PVDC
Unit-dose individual cavity sealing preventing cross-contamination and moisture exposure every time a dose is consumed. Packaged in custom retail cartons.
Bulk Master Shipper Cartons
Double Polybag · Vacuum Sealed
Engineered for brand owners who bottle or blister in their domestic market. Heavy-duty 5-ply corrugated export cartons with food-grade polybag liners and desiccant packs.
Need Custom Die-Cut Boxes or Dieline Templates?
Our packaging team provides ready-to-design Adobe Illustrator dieline templates, spot UV finishing samples, and tamper-evident shrink sleeve options.
Realized Custom Formulations & Commercial Market Success
Explore real-world commercial formulations engineered, bottled, and exported from our cGMP cleanrooms. All client brand identities and proprietary active ratios are strictly protected under mutual non-disclosure covenants.
Myo & D-Chiro Inositol Hormonal Balance Collection
Physiologic 40:1 Myo-to-D-Chiro Inositol complex fortified with active Folate and Vitamin D3. Engineered for ovarian health, regular cycle support, and metabolic balance in clean vegetarian capsules.
Tart Cherry Extract & Deep Recovery Collection
Standardized Montmorency Tart Cherry 50:1 extract delivering 3,600mg whole fruit equivalent per serving. Rich in natural anthocyanins and phytonutrients for joint comfort, cellular antioxidant defense, and restful sleep support.
Milk Thistle & Dandelion Root Liver Support Collection
Standardized Milk Thistle Seed Extract (80% Silymarin) synergized with Dandelion Root, Turmeric Curcumin, and BioPerine. Formulated for cellular hepatic detoxification, healthy bile production, and antioxidant liver enzyme support.
Full-Spectrum 12-in-1 Magnesium Complex Collection
Advanced multi-pathway chelated magnesium formula uniting 12 bioavailable elemental forms (Glycinate, Citrate, Malate, Taurate, Orotate, etc.) with Zinc. Delivers comprehensive muscle relaxation, bone density, and nervous system support without laxative distress.
Looking for More Realized Capsule Formulas & Private Label Case Studies?
Due to non-disclosure agreements with global nutraceutical brand partners, we only publicly showcase a fraction of our realized catalog. Contact our export formulation directors to review our complete private lookbook covering over 300+ customized hard capsule formulations.
Rigorous Pharmacopeial QA/QC Release Testing for Every Lot
Every production lot undergoes comprehensive analytical release testing in strict accordance with US FDA 21 CFR Part 111 cGMP and USP regulations prior to international shipping.
Download Verified Sample Batch Certificate of Analysis (COA)
Inspect real analytical laboratory results including third-party ISO 17025 accredited testing data.
Frequently Asked Hard Capsule Questions
Key technical considerations regarding shell choices, moisture barriers, and cGMP release standards.
Have a proprietary botanical formulation or unique active loading challenge?
Chat directly with our Technical Formulation Chemist on WhatsApp →Request a Custom Capsule Sample Kit & Manufacturing Quote
Tell us your target formulation, active ingredients, and packaging preferences. Our technical formulation team will review your project and get in touch within 24 hours.
What's Inside Your Hard Capsule Sample Kit
Comparison across pine cellulose HPMC, fermented pullulan, and pharmaceutical bovine gelatin.
Physical size calibration set matching active powder bulk densities from 300mg to 1,200mg.
Acid-resistant targeted intestinal release capsules and visual multi-color beadlet sustained release.
Real pilot batch analytical dissolution curves, heavy metal COA, and vector bottle dieline templates.