Turnkey Softgel Contract Manufacturing & Custom Lipid Formulations
Engineered for maximum active bioavailability, hermetic seam integrity, and zero oil leakage. From high-speed rotary die encapsulation and enteric burp-free fish oils to vegan carrageenan plant shells, we scale premium oil and paste nutraceuticals for global brands.
Engineering Specifications for Custom Softgel Production
From precision rotary die liquid injection to nitrogen-blanketed suspension stabilization, explore our technical parameters.
Shell Matrix & Polymer Systems
Tailored shell elasticity, rupture time, and thermal resistance across animal and vegan polymer technologies.
- Pharma Bovine Gelatin: 160-200 Bloom strength, fast gastric disintegration <15 min.
- Plant Vegetarian Matrix: Tapioca starch & carrageenan, 100% Non-GMO, Vegan clean label.
- Enteric Acid-Resistant: Delayed-release shell resisting stomach acid for targeted intestinal delivery.
Lipid Formulation & Suspension
Homogeneous micro-suspension and solubilization technology ensuring active stability and high bioavailability.
- Oil Solutions & Esters: High-potency Omega-3 EPA/DHA, MCT, Evening Primrose, and Krill Oil.
- Viscous Suspensions: Colloid-milled botanical extracts (CoQ10, Lutein, Ashwagandha paste).
- Self-Emulsifying Systems: SEDDS lipid carriers boosting poor-water-soluble active uptake by 3x.
Seam Integrity & Quality Release
Continuous computerized seam measurement and oxidative stability controls complying with global pharmacopeias.
- Ultrasonic Seam Weld: Continuous laser seam thickness profiling preventing micro-leakage.
- Nitrogen Deoxygenation: Continuous N2 purged tanks maintaining Peroxide Value (PV) <5 meq/kg.
- Full Analytical COA: HPLC potency assay, heavy metals (ICP-MS), and USP <2021> microbiological assays.
Precision Softgel Shapes, Sizes & Shell Technologies
Select from our complete rotary die lineup including classic oblongs, ovals, twist-off cosmetic drops, and enteric shells.
Oblong Marine Softgels
1000mg - 1500mg High Volume Fill
The industry benchmark for deep ocean Omega-3 EPA/DHA, wild krill oil, and evening primrose formulations. Smooth swallowability profile.
Oval Concentrated Softgels
250mg - 750mg Medium Dosage
Optimized for high-potency antioxidants including Haematococcus pluvialis Astaxanthin, fermented CoQ10 Ubiquinol, and Lutein carotenoids.
Round & Teardrop Micro-Drops
100mg - 350mg Micro Dosing
Compact, easy-to-swallow micro-spheres ideal for fat-soluble vitamins D3+K2, concentrated prenatal DHA drops, and twist-off cosmetic serums.
Vegetarian Carrageenan Shells
Non-Animal Marine Starch Matrix
Derived from red seaweed carrageenan and tapioca starch. Withstands higher storage temperatures without cross-linking or deformation.
Advanced Shell Formulation & Acid-Resistant Coating Technologies
Zero Fishy Reflux & Burp Prevention
pH-dependent enteric polymers resist stomach acid for >120 minutes and dissolve within 15 minutes in the neutral intestine.
Glycerol & Sorbitol Ratio Balance
Customized plasticizer ratios prevent shell brittleness in dry climates and block oil sweating in hot, humid ocean freight.
Standard & Custom Dies Available
Full tooling for Oval 3#-20#, Oblong 6#-24#, Round 3#-10#, and custom branded shapes matching proprietary client molds.
High-Speed Precision Rotary Die Softgel Encapsulation in Motion
Watch how our climate-controlled gelatin melting, precision wedge injection, and continuous tumble-drying lines guarantee zero seam leaks and crystal clarity batch after batch.
Gelatin Melting & Vacuum Deaeration
Precision reactor vessels blend pharmaceutical gelatin, glycerol, and purified water under deep vacuum to purge micro-bubbles.
Rotary Die Wedge Injection & Seam Weld
Dual gelatin ribbons are fed across counter-rotating dies while positive-displacement positive pumps inject oil active fills within ±1%.
Continuous Multi-Basket Tumble Drying
Gradual low-temperature dehumidified air tumbling extracts moisture to achieve the exact target shell hardness (Shore A 8.0–10.0).
Laser Seam Profiling & Defect Inspection
100% optical inspection and ultrasonic leak verification eliminate imperfect seam thickness, air bubbles, and oil surface traces.
High-Converting Functional Softgel Categories
Select from our pre-validated stock lipid formulations for immediate commercial launch, or collaborate with our formulation chemists for proprietary custom blends.
Ultra-Pure Triple Strength Omega-3 Fish Oil
Active stack: Molecularly distilled wild deep-sea anchovy oil standardized to 800mg EPA + 400mg DHA per serving. Low TOTOX score < 5 with zero fishy reflux.
High-Bioavailability CoQ10 Ubiquinol 200mg
Active stack: Fully reduced active Kaneka Ubiquinol® suspended in cold-pressed extra virgin olive oil and sunflower lecithin for 300% superior absorption.
Vitamin D3 (5,000 IU) + K2 (MK-7) in MCT Oil
Active stack: Bioactive Cholecalciferol paired with natural all-trans Menaquinone-7 dissolved in non-GMO coconut MCT oil for optimal fat-soluble transport.
Natural Astaxanthin 12mg (Haematococcus)
Active stack: Supercritical CO2 extracted natural microalgae Astaxanthin complexed with cold-pressed organic evening primrose oil and natural mixed tocopherols.
Algal Oil Vegan Omega-3 (DHA+EPA)
Active stack: Fermented Schizochytrium sp. marine algal oil (500mg DHA + 150mg EPA), 100% fish-free and encapsulated in carrageenan seaweed polymer shells.
Have a Proprietary Oil or Suspension Formula?
Our master formulation scientists optimize lipid solubility, suspension viscosity, and enteric shell ratios under strict bilateral NDA covenants.
Turnkey Softgel Packaging, Blistering & Bulk Export
From pharmaceutical amber glass bottles and induction foil seals to unit-dose blister cards and bulk freight master cartons.
Amber Glass & HDPE Bottles
60cc · 100cc · 150cc · 250cc Capacity
UV-blocking pharmaceutical amber glass and matte white HDPE bottles equipped with child-resistant closures (CRC) and electromagnetic induction foil sealing.
High-Barrier Doypack Pouches
Multi-Layer Foil · Nitrogen Flushed
Ultra-low weight stand-up resealable zip pouches reducing international shipping freight by up to 65%. 100% opaque aluminum barrier blocks UV and moisture.
Push-Through Blister Packs
Alu-Alu Cold Form & PVC/PVDC
Unit-dose individual cavity sealing preventing cross-contamination and moisture exposure every time a dose is consumed. Packaged in custom retail cartons.
Bulk Master Shipper Cartons
Double Polybag · Nitrogen Sealed
Engineered for brand owners who bottle or blister in their domestic market. Heavy-duty 5-ply corrugated export cartons with food-grade polybag liners and desiccant.
Download Softgel Packaging Dieline & Label Vector Templates
Access ready-to-use Adobe Illustrator (.AI) and PDF dielines for bottles, folding cartons, and blister pack layouts.
Realized Custom Formulations & Commercial Market Success
Explore real-world commercial formulations engineered, encapsulated, and exported from our cGMP cleanrooms. All client brand identities and proprietary active ratios are strictly protected under mutual non-disclosure covenants.
Oil of Oregano & Black Seed Oil Softgels Collection
Extra-strength 2-in-1 synergy combining Mediterranean wild oregano oil standardized to high Carvacrol with cold-pressed Nigella Sativa (Black Seed) oil. Formulated for immune barrier support, respiratory wellness, and gut microbial balance.
Cold-Pressed Pumpkin Seed Oil & Saw Palmetto Collection
Virgin cold-pressed Cucurbita Pepo seed oil fortified with standardized Saw Palmetto berry fatty acids. Engineered for prostate wellness, healthy urinary flow, and hair follicle DHT balance in easy-to-swallow golden-amber softgels.
True Ceylon Cinnamon & MCT Oil Softgels Collection
True organic Ceylon Cinnamon (Cinnamomum verum, low-coumarin) infused in pure organic coconut C8/C10 MCT oil for enhanced lipid bioavailability, fortified with Chromium Picolinate for optimal healthy glucose metabolism.
Calcium Magnesium Zinc + Vitamin D3 & K2 Softgels Collection
Comprehensive 5-in-1 synergistic bone and immune softgel formula uniting micro-milled Calcium, Magnesium, and Zinc Glycinate with lichen-derived Vitamin D3 (5,000 IU) and all-trans Vitamin K2 (MenaQ7® 100mcg) in lipid carrier.
Looking for More Realized Softgel Formulas & Private Label Case Studies?
Due to strict non-disclosure agreements with top international brands, we only showcase a curated preview here. Contact our formulation directors to review our complete private lookbook covering over 250+ custom lipid and softgel formulations.
Rigorous Pharmacopeial QA/QC Release Testing for Every Softgel Lot
Every production lot undergoes comprehensive analytical release testing in strict accordance with US FDA 21 CFR Part 111 cGMP and USP regulations prior to international shipping.
Download Verified Sample Batch Certificate of Analysis (COA)
Inspect real analytical laboratory results including third-party ISO 17025 accredited testing data.
Frequently Asked Softgel Questions
Key technical considerations regarding enteric coatings, shell plasticizers, and oxidation stability standards.
Have a proprietary lipid formulation or unique stability challenge?
Chat directly with our Lead Softgel Formulator on WhatsApp →Request a Custom Softgel Sample Kit & Manufacturing Quote
Tell us your target formulation, active ingredients, and packaging preferences. Our technical formulation team will review your project and get in touch within 24 hours.
What's Inside Your Softgel Sample Kit
Comparison between 200 Bloom pharmaceutical bovine gelatin and 100% plant carrageenan seaweed shells.
Physical shape calibration set matching lipid volume payloads from 250mg to 1,400mg oil fills.
Acid-resistant targeted intestinal release softgels preventing marine fish oil aftertaste and reflux.
Full analytical lipid testing release sheets, oxidation profiles, and vector packaging dieline templates.